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INTRODUCTION:
Powder coating/powder paint is widely used for coating of metals, such as drum hard, aluminium extrusions, warehouse, hold appliances and automobile and bicycle parts. Newer technologies allow other materials, such as plastics, glass, MDF(medium-density fibreboard) coated using different new methods.
THE MAIN TYPE OF Electrostatic Powder Coating/POWDER PAINTS
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Sort by Finish and Characteristic:
ADVANTAGES OF ELECTROSTATIC POWDER COATING:
- Tough, durable, lasting coating for metals. Excellent hardness and abrasion impact resistance gives improved product performance over most liquid coatings.
- Wide range of colors.
- Environmentally friendly outsourcing option to avoid permitting for solvent-based paints.
- Less process variation results in consistence color and appearance of the product.
- High film builds and excellent edge coverage gives better resistance to corrosion with proper pretreatment.
- Coatings can be easily formulated for specific applications such as prolonged exposure to sunlight, the ability to survive in highly corrosive environments, flexibility to allow forming after coating, or high durability and resistance to chipping.
APPLICATION SCHEDULE:
- Applied by electrostatic spraying gun that can provide negative tension of 60-80kV
- Curing Schedule: 10-15minutes at 180°C-200°C
- Optimal film thickness: 60-90μm
POWDER PROPERTIES:
- Specific gravity: 1.25-1.75(depend on colors)
- Particle size distribution(Laser Particle size analyser): Less than 5% above 100μm;50-65% above 32μm
- Average particle size:35-45μm
- 8-12 square meters/kg, thickness 60μm(100% of the powder coating utilization rate)
GLOSS&TEXTURE&COLOR
- Supper Matt(<10%), Matt(<20%),Sub-gloss(20%-50%),Semi-gloss(50-75%),Glossy(76%-85%),High gloss(>85%)
- Wrinkle/Sanded/Netted/Crackle/Crocodile/Hammer/Woodgrain/Metallic/Pearl/Antique
- RAL color, full color range is available
SUBSTRATES AND PRE-TREATMENT
In order to obtain optimal anti-corrosion properties it is recommended to apply a chemical pretreatment prior to powder coating application
- Ferrous metals(cold rolled steel, cast iron ect.):Iron or Zinc phosphation
- Zinc surfaces(Galvanized steel, zinc alloy):Chromation or Zinc phophation
- Aluminum alloys:Chromatation
STORAGE
- Should be stored under dry conditions with good ventilation at a temperature not exceeding 30°C
- Storage period recommended should not exceed 6 months, in case exceeding 6 months without affecting their free flowing properties, the powder will still have optimal characteristics.
- Should be protected from excessive heat, humidity, water and contamination with foreign materials such as powder, dust, dirt ect.
- Any leftover powder should be kept in an appropriate area that is cool and dry. Do not expose to the air too long as the powder properties may deteriorate with the moisture
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